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6V/3W Bicycle Generator System Circuit

6V/3W Bicycle Generator System Circuit
6V/3W Bicycle Generator System Circuit

This is a regulator for a 6V/3W bicycle generator system. The purpose is to switch to rechargeable batteries when the generator is idle. In addition, the device limits the voltage across the bulbs when the generator operates at a high speed. As you can see, the circuit is purely electrical. In the presented design, the switch has been moved, compared to the original to a location where the switch better functions under different circumstances. I kept the regulator on the bike for 2 years during which the circuit operated fairly satisfactorily. Thereafter, I moved on to an electronic regulator optimized for the operation with a hub dynamo.

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High Voltage Generator|Solid State Tesla Coil

High Voltage Generator|Solid State Tesla Coil
High Voltage Generator|Solid State Tesla Coil Circuit


Notes

1. T2 is a high voltage flyback transformer salvaged from an old TV, or ordered from Fair Radio Sales (see Where To Get Parts). Look for the biggest, most intimidating transformer you can find. Old tube TV's are a good place to look. The transformer should not have a rectifier built in.

2. You will need to rewind the transformer's primary. First, remove the old primary, being careful not to damage the high voltage secondary. If the transformer is wound with all windings incased in plastic, use another transformer. Second, wind on 5 turns of 18 AWG wire, twist a loop (center tap), and then wind on 5 more turns. This becomes winding C-D. Now, wind on 2 turns of 22 AWG wire, twist a loop, and wind on 2 more turns. This becomes winding A-B.

3. Q1 and Q2 will run HOT if not used with a large heatsink. After the circuit has been running for a minute or two, you should still be able to put your finger on the transistors without being burnt. Also, R1 and R2 will run hot.

4. If you experience arcing on the exposed transformer leads, select a lower voltage for T1. If you are powering the circuit with a power supply (see Power Supply), just crank down the voltage.

5. For a real high voltage output, connect a voltage multiplier (from an old TV or computer monitor) to the output of T2.

6. If the circuit does not work, reverse connections A and B.

Parts,Total Qty,Description and Substitutions here :


R1 1 27 Ohm 5W Resistor 27 Ohm 10W Resistor
R2 1 240 Ohm 5W Resistor 240 Ohm 10W Resistor
BR1 1 50 Volt, 6 Amp Bridge Rectifier
C1 1 8000uf, 35 Volt Capacitor
Q1, Q2 2 2N3055 NPN Power Transistor
T1 1 24V 5A Transformer (See "Notes")
T2 1 TV Flyback Transformer (See "Notes")
S1 1 115V 3A SPST Switch
MISC 1 Case, Wire, Heatsinks, Line Cord

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